All The Weight That's Fit To Print
Letters To The Editor
VOL. XXVI No. 10
Wednesday, June 10, 2026

The Best Ever LED Ballast Calculator is Here!

We’re excited to announce the launch of the Best Ever LED Ballast Calculator.

It’s live right now on our website, and it’s built to help rigging companies and live event producers quote and estimate ballast needs faster during preliminary planning.

The calculator is meant to support early budgeting, quoting, and scope planning. Results should be incorporated into your project drawings and submitted to a professional engineer for final specifications and approval.

Why We Built This

In the world of rigging and live production, getting to a fast, usable ballast estimate can take too much time. Crews and producers often need a simple way to build an initial quote, check a concept, or put together a preliminary bill of materials without slowing down the whole process.

We wanted something straightforward: a tool that helps you generate preliminary ballast numbers quickly so you can move quoting and estimating along.

The "Best Ever LED Ballast Calculator" is designed to give you a fast starting point for planning. It helps you generate preliminary ballast requirements for quoting and estimating, so you can put together a cleaner first pass before final review.

led-ground-support-ballast-calculator-screenshot.pngBuilt for Quoting and Estimating

When you’re trying to price a job or scope a setup, you need a fast way to turn project information into a preliminary ballast number.

Our calculator takes the core project variables and translates them into a preliminary list of Pig Iron ballast requirements. That means less time spent guessing during the quoting process and a clearer starting point for planning.

A precision-cut steel ballast block with measuring tape markings, emphasizing the Pig Iron commitment to accuracy and measurement.

Key Features of the Calculator:

  1. Fast Preliminary Results: Get a quick ballast estimate using your setup to support early planning, pricing, and job scoping.
  2. Mobile-First Design: We know you’re rarely sitting at a desk when you need these numbers. The calculator is optimized for your phone, so you can run a quick estimate from the field or the shop.
  3. User Friendly Output: This is where it really puts the pedal to the metal. Once you've got your setup input, you can save it to a pdf, email it to your team, or just copy and paste it into your quote.

The Problem with Traditional Ballast

By moving to a modular, steel-based system and using our calculator, you're not just improving safety: you're improving efficiency. Our ballast plates are designed to stack perfectly, making the physical setup as precise as the digital calculation. The calculator will give you a spot on estimate of how many feet or inches of plate you need to get to the correct weight spec'd. 

How to Use It

We didn’t want to build a tool that requires a manual. To use the Best Ever LED Ballast Calculator, you just follow three steps:

  1. Input Your Project: Enter the basic information for the LED wall setup you're pricing or planning. Enter the number of tiles wide, the lateral support distance and all the necessary specs of your job
  2. Review – Immediately the calculated center of gravity and ballast loads and where those loads get distributed
  3. Carry It Into Final Review: Email the results to your team, save them to a pdf or just copy and paste. Add the results to your drawings and submit the project to a professional engineer for final specifications and approval.

That's it. It’s a simple way to move from rough idea to a more organized preliminary plan.

A Call to All Makers and Riggers

Here’s the thing: we call this the "Best Ever" calculator, but we’re also humble enough to know that the guys in the trenches: you: always have the best insights.

We built this for the rigging companies and live event producers who are tired of the "status quo." We built it for the makers who appreciate a well-designed tool. But for it to stay the "Best Ever," we need your feedback.

Did we miss a panel type? Is there a feature you wish it had? Does the UI feel clunky on your specific phone? We want to know.

We’re not a giant, faceless corporation. We’re a manufacturing shop that cares about the community we serve. If you try the calculator and think it could be better, reach out. We’d love to make it better for you.

Stacked heavy-duty metal ballast plates on a pallet, ready for transport to a live event where precision meets performance.

Safety is a Shared Responsibility

At the end of the day, the goal of this calculator is to support better preliminary planning for LED wall ballast. It’s a practical tool for quoting, estimating, and building a clearer starting point for the job.

Just as important, the calculator is not a substitute for final engineering. All results are preliminary and should be incorporated into project drawings and submitted to a professional engineer for final specifications and approval.

So, next time you're pricing a show or scoping a setup, head over to our website, pull up the calculator, and get a faster starting point.

Try the Best Ever LED Ballast Calculator Here!


Need help with ballast for an upcoming project? At Pig Iron LLC, we manufacture ballast solutions for live events and can help you put together the right starting point for your quote and planning process. Contact us today to discuss your project.

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